Case studies

Case studies · 01 Apr 2026

Fireproofing in Industrial Facilities

Fireproofing in Industrial  Facilities

BACGROUND / CONTEXT

Oil refineries operate under high-risk conditions, where fire protection is a critical part of safety strategy. In Ghana, a major refinery sought to upgrade fireproofing protection at its storage tank farm to align with international oil & gas safety standards.

CHALLENGES

Fire risk from stored hydrocarbons.

Steel tank supports required hydrocarbon fire-rated protection.

Need for materials that met global fire safety codes.

Project had to be phased without interrupting refinery operations.

SOLUTION PROVIDED

Prepcoat deployed its Fireproofing Systems, consisting of:

Intumescent epoxy coatings for tank support steel structures.

Spray-applied fire-resistive materials (SFRMs) for large areas.

Customized application to achieve 2-hour hydrocarbon fire rating.

IMPLEMENTATION PPROCESS

Site Survey – Fire risk zones mapped with refinery HSE team.

Surface Preparation – Cleaning and priming of structural steel.

Coating Application – Intumescent coatings applied with thickness monitoring.

Testing & Certification – Fire rating compliance verified with inspectors.

RESULT AND IMPACT

Achieved global-standard fireproofing certification.

Increased refinery safety, reducing insurance premiums.

Extended structural survivability in case of fire, giving more response time.

LESSONS LEARNED

Fireproofing is not just regulatory — it directly protects lives and assets.

Integration of fireproofing into asset lifecycle planning reduces risks long term.N/A